Welded items

Barred Tee Manufacturers for Critical Pipeline Applications

In modern oil & gas and energy infrastructures, maintaining pipeline integrity during pigging operations is critical. Barred tees prevent the pig from entering branch lines, ensuring continuous flow and operational safety.

Not all manufacturers can guarantee mechanical integrity, custom geometry, and full code compliance under extreme pressure and temperature. Failures often arise from improper welding, lack of FEA validation, or substandard materials.

M.E.G.A. S.p.A. stands among the leading barred tee manufacturers, offering engineered fittings produced entirely in-house — from forging to final inspection — and compliant with the world’s most demanding industry standards.

 

barred tee manufacturer

 

Why choose M.E.G.A. for barred tee manufacturing

 

1. Certified design and engineering excellence

All M.E.G.A. barred tee fittings are designed according to:

  • ASME B31.3, ASME BPVC Section VIII Div. 1 & 2
  • DNV OS-F101 for subsea pipelines
  • MSS SP-97, EN 13480-3, and other applicable codes
    Design validation includes Finite Element Analysis (FEA) to simulate stress loads, ensuring safety under cyclic fatigue and flow-induced vibration (FIV).

 

2. Full In-House Production Capability

M.E.G.A.’s vertically integrated process covers:

  • Closed-die forging up to 6 inches and machining up to 80 inches
  • Heat treatment and mechanical finishing
  • Non-destructive testing (PT, UT, MT, RX) in its Accredia 17025-certified laboratory
  • Hydrostatic testing and complete documentation package

This internal control guarantees consistent quality and full traceability for every fitting.

 

3. Material flexibility and weld overlay solutions

Barred tees are available in:

  • Carbon, Low-Temp Carbon, and Cr-Mo Steels
  • Stainless Steels, Duplex & Super Duplex, SMO F44
  • Nickel Alloys (Inconel 625®, Hastelloy C276®)

When required, internal surfaces can be protected using weld overlay cladding with corrosion-resistant alloys to extend service life in subsea or corrosive environments.

 

barred tee and welded manufacturer

 

Technical overview – what defines a barred tee

 

Function and design

A barred tee is a T-shaped forged fitting with restriction bars welded internally to prevent a pig from entering a branch connection during cleaning or inspection operations.
Key technical features:

  • Bars are flush with the internal pipe diameter, ensuring smooth pig passage

  • Constructed from the same or compatible alloy as the main pipeline

  • Available in equal or reducing configurations, designed for minimal flow restriction

 

Typical applications

M.E.G.A. barred tees are engineered for:

  • Piggable subsea pipelines
  • Offshore manifolds and riser systems
  • High-pressure onshore lines
  • LNG and petrochemical facilities
  • Hydrogen and carbon-capture projects

 

Proven experience and global references

For over 60 years, M.E.G.A. has supplied special forged fittings to major EPCs and operators worldwide in the Oil & Gas, Power, Petrochemical, and Nuclear sectors.
The company’s forging and cladding divisions allow rapid response to custom project needs, including:

  • Heavy-wall tees up to 40 tons
  • Subsea-qualified barred and piggable tees
  • FEA-verified custom geometries

 

Key advantages at a glance

  • Design validation through FEA and proof testing
  • Full compliance with ASME, API, DNV codes
  • Integrated forging, heat treatment, and NDE
  • Weld overlay cladding for corrosion resistance
  • Production up to 50” diameter and 80-ton weight
  • European manufacturing, global export capability

 

Partnering with a trusted barred tee manufacturer

M.E.G.A. S.p.A. doesn’t just supply components — it engineers tailored solutions for pipeline integrity. Whether your project requires a subsea piggable tee, double barred configuration, or custom alloy overlay, M.E.G.A. provides the design expertise, manufacturing depth, and certification to deliver safe, reliable, and fully documented fittings.

 

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